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This paper is concerned with closing a gap in the process chain of metal forming. Tools for simulating the metal forming process like LS-DYNA® produce output geometries and stress information which cannot be easily re-imported in ...

Since the beginning of the 90s Finite Element Analysis (FEA) Forming Simulation has gained importance in design and realization of hydroformed components [1]. It has been used in process design from the first layout to serial ...

Forming of aluminum sheets in T-temper is a much sought after industrial process, especially in the aircraft industry. However, the success of this process largely hinges on the ability to predict springback accurately. Aluminum ...

Improving the accuracy of virtual prototypes helps to shorten product development times and reduces the number of physical prototypes required. One way in which the accuracy of crash analysis can be improved is to include the effects ...

Superplastic forming process has been a standard manufacturing process in aircraft industry and its applications in other industries are increasing. Superplasticity is utilised in forming parts which can not be produced technically or ...

Over the past two decades, the finite element analysis (FEA) has emerged as one of the most important engineering tools in the many industries, due to its flexibility and accuracy in prediction. Nowadays, it is widely used in sheet ...

Metal-Plastic-Metal (MPM) sheets consists of two metal sheets bonded together by a thin polymer layer. Modelling this sheet structure with a single shell element gives a too stiff response. The large shear deformation in the polymer ...

Active hydro mechanical forming (AHMF) has been developed in order to meet the demand of the automotive industry for economical production of sheet metal parts with more individuality in small lot sizes. Conventional deep drawing of ...

Wear prediction necessitates the investigation of elastic stresses developed in the workpiece material due to impact and sliding of abrasive particles in tribological contact situations. LS-Dyna implicit finite element analysis is used ...

The conventional progressive stamping process used in producing connector pin makes the pin-shift from side to side due to elastic recovery reffered to springback phenomenon. As the solution of this problem, the reverse stamping ...